Thứ Năm, 10 tháng 11, 2016

ball joint extenders--perfect for track users part 4

D_REX 06-13-2006 12:22 PM

[QUOTE=InfernoSTi]Does this help?[/QUOTE]
The question was essentially:
"Why is the stock geometry so much less than ideal even at stock ride heights?"
You answered:
" because the car wasn't designed to be 4" off the ground"

And you wonder why I was confused :rolleyes:


To answer the original question:
Subaru WANTS the car to understeer as it's delivered. Reducing negative camber with body roll is a very effective method of ensuring this.
coolcougar 06-19-2006 10:00 AM

So when can we expect these ball joint extenders to be available for purchase? :D

Inquiring minds want to know :devil:
InfernoSTi 06-19-2006 11:01 AM

[QUOTE=D_REX]The question was essentially:
"Why is the stock geometry so much less than ideal even at stock ride heights?"
You answered:
" because the car wasn't designed to be 4" off the ground"

And you wonder why I was confused :rolleyes:


To answer the original question:
Subaru WANTS the car to understeer as it's delivered. Reducing negative camber with body roll is a very effective method of ensuring this.[/QUOTE]

Hey, friend, don't get onto me, please.

First of all, I didn't say Subaru designed the suspension one way or another. What I did was answer your question. You asked what was the post in response to--which I answered: it was in response to the earlier post. I understand that you don't think the earlier post answered the other earlier post. I guess the only way to know Subaru's intent is to ask their engineers. However, that won't change that the suspension is what it is.

Second, there are a bunch of aftermarket upgrades that are available that increase performance over what is offered stock. A nice set of camber plates is a good example. That being said, it seems foolish to sit around wondering why didn't Subaru design the car with adjustable camber plates. I would put this part in the same class of parts.

At this point, I just want to know if the part is reliable and effective at what it is intended to do. I am waiting to hear more about the reliablity part of the equation, personally.
BraveUlysses 06-30-2006 01:38 PM

Bumpage for updates :)
javid 06-30-2006 03:17 PM

Not sure if I posted this above...

The pieces are still doing great on my car and a number of folks, both passenger and drivers, have been impressed with the cars handling and ability to rotate with the street alignment.

Last week we hired a professional engineer to calcualte the loads and then perform the FEA analysis. The analysis will determine any needed changes in material or stress centers that could be evened out with changes in the design. This should likely be complete by mid of next week. The guy was stupid expensive but a PE stamp can go a long way.

Once, the analysis is complete, we go to production and our good freinds at TiC will start a group buy for the first run. The run will likely take 2 to 3 weeks to complete.
InfernoSTi 06-30-2006 08:58 PM

[QUOTE=javid]Last week we hired a professional engineer to calcualte the loads and then perform the FEA analysis. The analysis will determine any needed changes in material or stress centers that could be evened out with changes in the design. This should likely be complete by mid of next week. The guy was stupid expensive but a PE stamp can go a long way.[/QUOTE]

PE: ding ding ding the magic word!!! Outstanding for everyone's peace of mind. Glad to hear the parts are holding up and the performance is apparent!
javid 07-07-2006 12:01 AM

Initial analysis is done, conclusoins and design tweaks will follow shortly.

The initial FEA analysis indicated that the parts as designed will not yeild under racing conditions.... The computer confirmed that my car hasn't fallen apart yet ;). However, each piece had a stress concentrations that we want to resolve. One concentration, both I and the CNC shop were already aware of, and had identified a resolution through slight design tweaks. The other concentration was indentified and resolved by our PE with yet another slight tweak to the design. So, one of the two changes needs to be whipped out in the CAD and then rerun (click of a button). Although I trusted my design, I am very glad the computer agrees.

Once the concentrations are removed, I will finalize material selection.

If you divide the PE's bill by the number of pictures in his initial report, this little daddy is proabaly worth around $300. :lol: Enjoy.

[IMG]http://www.6gunracing.com/misc_pics/PEAnalysis.jpg[/IMG]
LastResort 07-07-2006 12:28 AM

Glad to see a very solid design, testing, analysis, and manufacturing process. As someone that is endeavoring to get a PE in an unrelated field, I obviously think it was a good choice.

My guess (without knowing the details---finite element analysis?) that the software the PE used to model and analyze the part was probably more expensive than what you were charged. The "simple" AutoCAD package we use at work is almost 4 grand, and for my classes (Matlab, MathCAD, DSATools) total over 10 grand if paid for by a business. :eek:

Back to the part, which we are all waiting for!
BIGSKYWRX 07-07-2006 09:26 AM

javid- curious what materials your considering?
javid 07-07-2006 10:37 AM

For the ball joint we may go with a 400 series SS or a treated 300. Machining the 300 will be easier and then we can pick up some strength with some heat treating after the CNC.

The plan is to have the PE, CNC shop and myself all conferance on the material selection, that way we pick a material that is plenty strong as well as 'reasonable' to machine in the ways we are.

I just got off the phone with the CNC shop and the second CAD tweak should be complete today. :banana:
bugeyes 07-07-2006 11:00 AM

Any idea when we could expect to see these available for sale as a kit?
pleiades 07-07-2006 11:07 AM

I got to hold one of the prototypes this past weekend. It made me randy. seriously.
javid 07-07-2006 12:18 PM

[QUOTE=bugeyes]Any idea when we could expect to see these available for sale as a kit?[/QUOTE]

We should have a date for the first batch and group buy through TiC in a few business days.

The group buy folks would likely have theirs in ~ 1month.
crystalhelix 07-07-2006 12:54 PM

Good work guys. Hope the FEA was cheap, I was willing to do it as free goverment work.....lol. I love having access to FEA and CAD at work, computer toys are fun when others pay for them.

woot - once again, quality work!
javid 07-07-2006 01:51 PM

[QUOTE=crystalhelix]Good work guys. Hope the FEA was cheap, I was willing to do it as free goverment work.....lol. I love having access to FEA and CAD at work, computer toys are fun when others pay for them.

woot - once again, quality work![/QUOTE]

Aww, You know we wub you Justin. I would have went with you but we needed to get a PE stamp on this. Really, the hard part (or time consuming) was not the analysis but calculating the loads at the parts in 3D space.
WRX_orlando 07-07-2006 03:45 PM

wow, looks just like the ones we fabricated for our world challenge car.....
javid 07-07-2006 03:58 PM

[QUOTE=WRX_orlando]wow, looks just like the ones we fabricated for our world challenge car.....[/QUOTE]

I assume you are with the IMR crew. If so, tell Mike that Javid said hello and although I won't ever need the take off's he offered, I still owe him a few beers from WC at RoadA and the Club Race at Daytona in 05.

How are your's working out? Did you use tie rod extensions as well?
crystalhelix 07-07-2006 04:03 PM

[QUOTE=javid]Aww, You know we wub you Justin. I would have went with you but we needed to get a PE stamp on this. Really, the hard part (or time consuming) was not the analysis but calculating the loads at the parts in 3D space.[/QUOTE]

Really? I think those are pretty easy to bounce back out of the analysis the return force the part can withstand at a certain safety factor. Reaction forces are generally an output you can select to see as a result. Depends on the program I guess. It's cool because I am not technically a PE and I don't know that I will ever bother. ;)

But kudos on backing up your product. :cool:
javid 07-07-2006 04:39 PM

[QUOTE=crystalhelix]Really? I think those are pretty easy to bounce back out of the analysis the return force the part can withstand at a certain safety factor. Reaction forces are generally an output you can select to see as a result. Depends on the program I guess. It's cool because I am not technically a PE and I don't know that I will ever bother. ;)

But kudos on backing up your product. :cool:[/QUOTE]


You realize that we didn't have a CAD / IDEAS model of the front suspension right? He had to manually reconstruct the front geometry using the 3D suspension pickup points we sent him in order to calculate the variety of loads at the tierod and balljoints under corner, accel, and braking. Both Marshall and I tried to find some fully modeled suspensions but we had no luck...

Hind site being what it is I should have had you do all the initial work for peanuts and beer. Tweaked the design, rerun and once we were happy we could send all your stuff to the PE for review and stamping....
trhoppe 07-07-2006 05:29 PM

[quote]Hind site being what it is I should have had you do all the initial work for peanuts and beer.[/quote] :lol: :lol:

Instead we use my engine budget. Thanks javid :furious:

-Tom
remowgn 07-07-2006 05:31 PM

[QUOTE=trhoppe]:lol: :lol:

Instead we use my engine budget. Thanks javid :furious:

-Tom[/QUOTE]

I think you'll get that back once you guys get these things out the door. :devil: :D
crystalhelix 07-07-2006 10:33 PM

[QUOTE=trhoppe]:lol: :lol:

Instead we use my engine budget. Thanks javid :furious:

-Tom[/QUOTE]

Who needs an engine when you drive like a ***** :lol:

(that was for Chris (draken) as I think he hasn't said anything yet on this thread)
MZM 07-08-2006 02:49 PM

Right the first time
Good work.

MZM
DMS North America 07-10-2006 08:21 AM

Have you been able to overcome the issues to suit race-cars? As I mentioned earlier, I was not able to make the part in a manner that did not destroy itself, or more specifically the ball joint itself. If so, I will gladly promote the product to be sold in conjunction with our rear crossmember assembly.

-mark
javid 07-10-2006 08:35 AM

[QUOTE=DMS North America]Have you been able to overcome the issues to suit race-cars? As I mentioned earlier, I was not able to make the part in a manner that did not destroy itself, or more specifically the ball joint itself. If so, I will gladly promote the product to be sold in conjunction with our rear crossmember assembly.

-mark[/QUOTE]

They are still working well on my car. We are headed to CMP this weekend for a time trial so they will get some time on course at temp with R-Comps.

I am still curious about the failure mode that you experienced with extensions, all my calcs show a reduced load at the ball joint. I can only imagine 2 types of failure modes, complete destruction (shatter, crack, or fatigue) and wear of the joint out of OEM specs. If the joint is wearing I would assume that you heard popping noises while driving untill you replaced it...

Am I close??...??
trhoppe 07-10-2006 11:07 AM

Also, the PE with his calculations showed a reduced load on the ball joint as well.

-Tom
javid 07-10-2006 11:30 AM

Right.

Mark, I can appreciate not disclosing your companies prior R&D efforts but any additional details on the type of failure would be greatly appreciated.

I have met some folks that think that 'loose' ball joints are 'bad' ball joints. They compare the forces need to twist/move a new ball joint (a lot) to the forces needed to move a used ball joint (very easy to do). However a new ball joint will loosen up after just a couple hundred miles of use. Given your business, I would assume that you are already familar with this though.... just thought I would through that out there.
WRX_orlando 07-10-2006 01:57 PM

[QUOTE=javid] Did you use tie rod extensions as well?[/QUOTE]

Yeah, both work very well, corrects bump geometry greatly, helping the WRX reach 1.85 lateral g's with 245/45/17 Toyo RA-1's. After the incident @ St. Pete (8+ g impact) which pretty much broke everything on the car (and our intentions to run a full season as well), the ball joint extenders were in perfect condition, granted they ripped through the lower control arm on the left side, the extender wasn't harmed.

-note: pieces in my post are Irish Mikes one-offs (not available for purchase), and not the pieces being discussed.
burnera 07-10-2006 03:18 PM

[QUOTE=WRX_orlando]Yeah, both work very well, corrects bump geometry greatly, helping the WRX reach [B]1.85 lateral g's[/B]. After the incident @ St. Pete (8+ g impact) which pretty much broke everything on the car (and our intentions to run a full season as well), the ball joint extenders were in perfect condition, granted they ripped through the lower control arm on the left side, the extender wasn't harmed.[/QUOTE]
:eek: nice!
javid 07-10-2006 05:12 PM

[QUOTE=WRX_orlando]Yeah, both work very well, corrects bump geometry greatly, helping the WRX reach 1.85 lateral g's. After the incident @ St. Pete (8+ g impact) which pretty much broke everything on the car (and our intentions to run a full season as well), the ball joint extenders were in perfect condition, granted they ripped through the lower control arm on the left side, the extender wasn't harmed.[/QUOTE]

Yeah, I was never too concerned with failure from impact as the rest of the front suspension has designed weak points that easily deform.
Suba_Roo 07-11-2006 01:35 PM

[QUOTE=DMS North America]Have you been able to overcome the issues to suit race-cars? As I mentioned earlier, I was not able to make the part in a manner that did not destroy itself, or more specifically the ball joint itself. If so, I will gladly promote the product to be sold in conjunction with our rear crossmember assembly.

-mark[/QUOTE]


Can you post a link to that rear crossmember assembly, I couldn't find it on your site.
WRX-ECE 07-11-2006 10:01 PM

[QUOTE=trhoppe]We spoke to an attorney and it was going to be FAR less, but still not really worth it. I have a feeling these will take over the ALKs as the "thing to have". We see how many versions of those there are

-Tom[/QUOTE]

Just a word of advice, coming from a person who works at a company with several hundred patents. You shouldn't discuss items you want to patent in public until AFTER you have filed. If not then the novelty is lost and proving no prior art become harder. Not that the patent office won't grant one, but you could lose a suit over something like this. I know, our competitors have on a few occasions.


Anyway, looks great. Nice to see someone actually engineer a product for once.

Jeremy
Turn in Concepts 07-11-2006 10:26 PM

[QUOTE]

Yeah, both work very well, corrects bump geometry greatly, helping the WRX reach 1.85 lateral g's with 245/45/17 Toyo RA-1's. After the incident @ St. Pete (8+ g impact) which pretty much broke everything on the car (and our intentions to run a full season as well), the ball joint extenders were in perfect condition, granted they ripped through the lower control arm on the left side, the extender wasn't harmed.

-note: pieces in my post are Irish Mikes one-offs (not available for purchase), and not the pieces being discussed.[/QUOTE]

Hey - that reminds me (sorry for taking this OT really quick guys) did the Irish Mike's guys get my email?
LastResort 07-11-2006 10:59 PM

As great as these items are, a patent won't solve most of his problems; cheap knock offs in countries without a patent system.
trhoppe 07-11-2006 11:00 PM

IMHO you'd have to be pretty dumb to use a cheap knockoff of a part this important ;)

-Tom
crystalhelix 07-11-2006 11:06 PM

...I would say a true racer would buy from 6gun just because they are racers themselves and you have to support the sport you love and the people involved....

I work for a company that has many patents as well, but as said above, people will knock the product off regardless and sell the crap, it will break 3 times before you go and buy a good one...so do it from the get go..
LastResort 07-11-2006 11:11 PM

[QUOTE=trhoppe]IMHO you'd have to be pretty dumb to use a cheap knockoff of a part this important ;)

-Tom[/QUOTE]

Agreed! And I know exactly who I will go too. But as much as the Subaru community stiles it self as intelligent and well informed.....have you counted BOV threads lately? :lol:
WRX-ECE 07-13-2006 07:01 PM

[QUOTE=LastResort]As great as these items are, a patent won't solve most of his problems; cheap knock offs in countries without a patent system.[/QUOTE]

True, but a valid patent protection order in the US will stop shippments at the port. I know, we successfull have had millions of dollars of knock off asain product confiscated and destroyed at port...

Again, this is a moot point for what Tom is making, becuase like he said, I wouldn't buy something this important from a no-name. And it's not worth the money to go after a knock-off when the market is measured in friends and boardmembers, not tens of millions of dollars.

But a word of caution to anyone who does think of patenting anything.

Jeremy
remowgn 07-19-2006 01:19 PM

[QUOTE=javid]They are still working well on my car. We are headed to CMP this weekend for a time trial so they will get some time on course at temp with R-Comps.

[/QUOTE]

Bump for updates! :banana: :banana:
trhoppe 07-19-2006 01:41 PM

We never did R-comps, but they survived a nice off at 120mph off the kink at CMP.
How is that for "real world testing" :lol:

We are redesigning the tie rod adapter a bit as the PE suggested some changes and should have a stamp maybe today? Is that right javid?

-Tom
javid 07-19-2006 01:45 PM

[QUOTE=remowgn]Bump for updates! :banana: :banana:[/QUOTE]

Right, not sure how I forgot to update that. My co-driver went off at about 115mph early in the weekend. One tierod extension 'failed' when he hit a berm and then a sand trap at ~50mph. The inner tierod was also borked during the process and we never found a spare.

The 'failure' point (although I don't like to think of damage from a 115 mph off as a failure or 'short coming' for the part / design) for the tierod extension was right where we had a stress concentration in the FEA and had redesigned the part.

I am actually reviewing and tweeking the final changes to that piece as I write this.

The good news is that the car felt extremely neutral with just -2.5 camber up front and -1.5 rear (I used to run -3.25 and -1.5). I have played with the car on the street and it felt just as loose, but it was hard to confirm this until we got on track. The car also felt even better coming off the corners than it has before which I didn't really expect. Of course the braking is better than before. Hoppe was impressed from the side of the course, and my co-driver explained that I had really scared him in a couple corners.

I will likely run at Road Atlanta this weekend for just a couple short HPDE sessions to continue abusing the extenders and double check that I have resolved a spark issue we experienced at CMP. We believe that the out of the box plug gap is fine until the motor is 'track' hot at 400 whp / 21 pounds of boost at which point it start to mis spark.
grippgoat 07-25-2006 05:07 PM

I really want some of these.

-Mike
javid 07-26-2006 08:38 AM

Changes and the second analysis are complete and look great, all the stress concentrations are gone. I have to coordinate between the PE and CNC shop on materials and then we go to production.

Thanks for being patient guys! :banana:
Turn in Concepts 07-27-2006 03:52 PM

My patience is running out!!! We BADLY need these. Any ETA on when they'll go on sale? ;)
trhoppe 07-27-2006 04:03 PM

You bahstad! :lol: :lol:

-Tom
Turn in Concepts 07-27-2006 06:38 PM

[QUOTE=trhoppe]You bahstad! :lol: :lol:

-Tom[/QUOTE]
Who? Me? :lol:

Perhaps we can get the folks subscribed to this thread to do some looking for some new big news...
subieworx 07-27-2006 08:18 PM

Why not just tell them they are now for sale int he group buy forum.
Turn in Concepts 07-27-2006 08:45 PM

Because vendor rules say don't do that.
subieworx 07-27-2006 09:40 PM

really? Even if I only have the good of the community in mind?
remowgn 07-28-2006 03:49 AM

[QUOTE=subieworx]really? Even if I only have the good of the community in mind?[/QUOTE]

I think that they would let it slide... rules like that are in place to keep the main forums from being cluttered with useless threads.






[SIZE=1]Of course, I could just say I ordered a set.... ;)[/SIZE]
nhluhr 07-28-2006 04:13 AM

[QUOTE=subieworx]really? Even if I only have the good of the community in mind?[/QUOTE]are you talking to yourself or is that clint on the vendor account? :p
Turn in Concepts 07-28-2006 09:41 AM

[QUOTE=nhluhr]are you talking to yourself or is that clint on the vendor account? :p[/QUOTE]
He's talking to himself.

Now, how's that for confusing?
triguy 06-03-2007 06:49 PM

Anyone try the new and improved kit by 6Gun or the Whiteline kit yet?

Không có nhận xét nào:

Đăng nhận xét